Microelectronics Segments
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  • Data Storage

    Over the past 10 years, the data storage industry has dramatically increased due to the need of larger and larger storage needs. Areal densities have increased to such a degree that particulate, impurity, and contamination control has become extremely critical in order for efficient production processes. Pall Data Storage Filtration Solutions maximize data storage yields and enable world class equipment performance. In order to maximize product quality, effective filtration technology is vital.

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  • Display

    In the complex display industry, process gas is used in a wide variety of processes. Increased particles reduce product yields by adding defects if not properly eliminated from process gas streams. Pall Display Filtration Systems eliminate impurities and contaminants that lead to process excursions such as chemical reactions, surface defects, and ineffective cleaning resulting in lower product quality. Pall offers an extensive list of chemically compatible filters for aggressive process chemicals (Ozone water, HF, photo resists) with high flow and industry leading particle removal efficiency.

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  • Graphic Arts

    Throughout human history, technological advancements have shaped the Graphic Arts industry. From Egyptian hieroglyphics to Gutenberg’s printing press, new innovations have shaped how humans interact and communicate. Pall’s industry leading filtration technology is the next advancement in achieving quality. Pall’s Graphic Art Filtration Systems reliably remove foreign gases and contaminants from ink that can cause degradation of print quality, nozzle clogs and misfires, for improved printer life.

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Microelectronics Segments
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  • LED

    Recent developments in LEDs permit them to be used in environmental and task lighting. LEDs have many advantages over incandescent light sources including lower energy consumption, longer lifetime, improved physical robustness, smaller size, and faster switching. Pall customizable LED Filtration solutions maximize LED yields, reduce substrate defects, extend chemical and gas life, and reduce Cost of Ownership through durable filtration systems.

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  • Li ion battaries

    Li Ion batteries are used to power many different devices, from mobile phones to laptop or notebook computers. The quality of these batteries has improved over the years, giving rise to many new applications. Pall technologically advanced filtration solutions maximize Li Ion yields, extend chemical life, and reduce UPDT through durable and reliable filtration performance.

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  • Multilayer Ceramic Capacitors

    Multilayer ceramic capacitors, or MLCCs, are important building blocks in today’s modern electronics and make up approximately 30% of the total components in a typical hybrid circuit module. Many challenges are present in the production of MLCCs. The longevity and rated voltage of MLCCs has greatly improved over the years, giving rise to many new applications. Pall’s advanced filtration solutions enable thinner, impurity-free layers of ceramic green sheet casting for multilayer ceramic capacitors (MLCC) to maximize yields and reduce operating costs.

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Microelectronics Segments
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  • PCB

    A printed circuit board (PCB) is used to connect everyday electronic components to enable the control and flow of electricity. This is done by making conductive path ways for circuit connections by etching tracks from copper sheet laminated onto a non-conductive substrate. Pall PCB Solutions enable thinner, impurity-free layers and surfaces to maximize product quality, produce reliable electrical function, and reduce operating costs.

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  • Photovoltaics

    Large scale photovoltaic production operations are pushing manufacturing precision requirements to higher and higher levels. Photovoltaic processes can be extremely sensitive to the presence of contaminants. Pall has highly advanced filter solutions for the filtration of waste reclaim systems, process gas filtration/purification, and trace moisture detection systems.

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  • Semiconductor

    Pall Corporation provides filtration, purification and separations solutions for a broad range of fluids involved in semiconductor manufacturing, such as chemicals, gas, water, CMP slurries and photoresist.

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Microelectronics Segments

Emflon® Filter (Chemical Filtration)

Emflon® Filter (Chemical Filtration)

The Emflon filter is recommended for chemicals which are compatible with PTFE and polypropylene.

LED

Many challenges are present in the production of high end LEDs. The efficiency of LED systems has greatly improved over the years, giving rise to many new applications. Recent developments in LEDs permit them to be used in environmental and task lighting. LEDs have many advantages over incandescent light sources including lower energy consumption, longer lifetime, improved physical robustness, smaller size, and faster switching. Light-emitting diodes are now used in applications as diverse as aviation lighting, automotive headlamps, advertising, general lighting, traffic signals, camera flashes, and lighted wallpaper.

As of 2017, LEDs powerful enough for room lighting remain somewhat more expensive, and require more precise current and heat management, than compact fluorescent lamp sources of comparable output. They are, however, significantly more energy efficient and, arguably, have fewer environmental concerns linked to their disposal.

Many challenges are present in the production of high end LEDs. The efficiency of LED systems has greatly improved over the years, giving rise to many new applications. Recent developments in LEDs permit them to be used in environmental and task lighting. LEDs have many advantages over incandescent light sources including lower energy consumption, longer lifetime, improved physical robustness, smaller size, and faster switching. Light-emitting diodes are now used in applications as diverse as aviation lighting, automotive headlamps, advertising, general lighting, traffic signals, camera flashes, and lighted wallpaper.

As of 2017, LEDs powerful enough for room lighting remain somewhat more expensive, and require more precise current and heat management, than compact fluorescent lamp sources of comparable output. They are, however, significantly more energy efficient and, arguably, have fewer environmental concerns linked to their disposal.

Falcon® Filter

Falcon® Filter

The Falcon Photoresist filter has been specifically designed to filter point-of-use photoresist. This filter uses a special patented flow pattern construction and a patented crescent shaped Ultipleat®filter configuration to provide optimum performance. 

Emflon® PF Filter (Chemical Filtration)

Emflon® PF Filter (Chemical Filtration)

The Emflon PF filter is an all fluoro-polymer cartridge, utilizing pleated filter medium for the filtration of aggressive process fluids.

Li ion batteries

Many challenges are present in the production of high end Lithium Ion (Li Ion) batteries. Over the next 10 years the market for Lithium Ion batteries is expected to surpass 3 billion dollars (USD). Li Ion batteries are used to power many different devices, from mobile phones to laptop or notebook computers. The quality of these batteries has improved over the years, giving rise to many new applications. Electric car and Li ion battery manufacturers have each announced plans for expanding production. In fact, the capacity for mass production of Li ion batteries for electric vehicles is expected to greatly increase over the next four years.

As production has increased to such a degree, particulate, impurity, and contamination control has become extremely critical in order for efficient Li Ion production processes. Solving these challenges directly impacts operation uptime, maintenance frequency, product quality, life of capital equipment, and overall business performance. Pall Corporation is ideally suited to meet the future need of Li Ion production with advanced membrane and purification technologies for many process applications. 

Many challenges are present in the production of high end Lithium Ion (Li Ion) batteries. Over the next 10 years the market for Lithium Ion batteries is expected to surpass 3 billion dollars (USD). Li Ion batteries are used to power many different devices, from mobile phones to laptop or notebook computers. The quality of these batteries has improved over the years, giving rise to many new applications. Electric car and Li ion battery manufacturers have each announced plans for expanding production. In fact, the capacity for mass production of Li ion batteries for electric vehicles is expected to greatly increase over the next four years.

As production has increased to such a degree, particulate, impurity, and contamination control has become extremely critical in order for efficient Li Ion production processes. Solving these challenges directly impacts operation uptime, maintenance frequency, product quality, life of capital equipment, and overall business performance. Pall Corporation is ideally suited to meet the future need of Li Ion production with advanced membrane and purification technologies for many process applications. 

IonKleen™ AQ Purifier

IonKleen™ AQ Purifier

The IonKleen™ AQ Purifier has been specifically designed for the removal of metal ions from ultrapure water. It is ideally suited for use in the semiconductor industry's most critical final cleaning processes.

Critical processes meet viable solutions

Advanced filtration solutions for the Microelectronics industry dwindle operating and maintenance costs, drastically improve equipment OEE and availability, extend chemical life, reduce defects, and maximize product quality and yields.

Pall Filtration Systems have successfully integrated their proven systems in these industries to reduce the cost, increase the reliability and maximize the efficiency of electronic manufacturing processes. As operations have increased in such a degree, particulate, impurity, and contamination control has become extremely critical in order for efficient production processes. Solving these challenges directly impacts operation uptime, maintenance frequency, product quality, life of capital equipment and overall business performance.

 

Today, new electronic designs are resulting in thinner layers, faster communication, larger storage sizes, and more complex logic. New technologies require extreme cleanliness in the chemicals and systems used to manufacture them efficiently. The industry trend toward faster and smaller products are making the role of filtration even more critical. Electronic manufacturing processes are extremely sensitive to the presence of contaminants and electrical quality can degrade in the slightest presence of molecular impurities or particulates. Impurities such as water and particulates directly impact each step of the process resulting in increased frequency of unscheduled maintenance operations, corrosion on surfaces, costly downtime, and significant reduction in end product electrical quality and performance.

 

Removing molecular level particles from process gas streams is critical to ensure longevity of capital equipment and result in desired end product electrical quality and performance. To effectively create the integrated electrical systems required for new products, critical process steps need to be free from contamination or defects will occur causing electrical failures and increased costs.

 

Manufacturing costs are of utmost concern as consumers want access to cheaper and cheaper electronics and in order for producers to compete with cheaper electronics manufacturers. In order for these low prices to be achievable, effective filtering is necessary to extend chemical usage, reduce defects, prolong equipment life, and create stable processes. We have the filtration technology, manufacturing experience and process knowledge to help improve all critical processes used in the microelectronics industry.  

 

We haveworld class filter solutions for the filtration of process gases, slurries, wet etch chemicals, ink jet, solvents, photoresists and many other process consumables. Whether for the initial material process or the final coating process, we have membrane filtration options that remove contaminants to the levels microelectronic producers highly desire. 

 

Pall Filtration Technologies eradicate particulates, impurities, and any other type of contaminants from critical process variables. Click here to talk with a Pall expert and learn how you can better control your process conditions to improve operating efficiency, increase electrical performance, and improve overall business practices.